Case & Tray Forming

Automated forming solutions that start packaging lines with precision

What Are Case & Tray Formers? The first step in efficient automated packaging

Case and Tray Forming Equipment is used to take flat corrugated blanks and turn them into finished cases or trays that are ready for packing.   These machines help automate one of the earliest steps in the packaging process, reducing manual box building while improving consistency, efficiency, and overall line flow. By creating uniform packaging at the start of production, case and tray formers help support smoother filling, sealing, conveying, and palletizing downstream. They are commonly used in operations that need dependable packaging output, cleaner presentation, and a more efficient way to prepare corrugated packaging for production.

From flat blank to production-ready packaging Klippenstein Forming Capabilities

Klippenstein case and tray forming equipment is designed to take flat corrugated blanks and turn them into finished packaging ready for the next stage of production. These machines help automate the beginning of the packaging process, improving consistency, reducing manual labor, and creating smoother line flow for packing, sealing, and palletizing operations.

Klippenstein forming machines convert flat corrugated blanks supplied by your box manufacturer into finished packaging ready for downstream operations.

^

Step 1: Blank Loading

Flat, pre cut, and printed corrugated blanks are loaded into the machine for continuous forming.

^

Step 2: Case or Tray Forming

The machine forms each blank into a finished case or tray with repeatable accuracy and dependable structural consistency.
^

Step 3: Discharge to Production

Finished packaging is discharged to conveyors or downstream systems, ready for loading, sealing, or additional handling.
^

Step 4: Line Integration

Formed cases and trays move directly into the rest of the packaging line to support a more efficient operation from start to finish.
KF806HM Tray Former

KF806HM

KF806TL

KF806TL

KF806HM Tray Former

KF806HM

KF806TL

KF806TL

Built for different production levels and packaging demands Case & Tray Forming Options

Our forming equipment is built with features that support consistent packaging quality and efficient production.

Semi-Automatic tray/case former

A practical solution for lower volume applications that need improved consistency with operator assisted production.

Standard Tray / Case Former

Designed for steady production environments that require dependable automation, repeatable forming, and efficient day to day output.

Customized Tray / Case Former

Built for demanding operations where durability, continuous performance, and higher throughput are essential.

Reliable forming support for lower volume lines Semi-Automatic tray/case former

Semi automatic case and tray forming equipment is ideal for operations that want to improve consistency while still keeping some level of operator involvement. These systems help reduce manual labor and speed up the forming process without requiring a fully automated line. They are often a practical fit for smaller production environments, shorter runs, or facilities that need flexibility across different packaging needs.

Klippenstein semi automatic solutions can also be configured to better match your operation, making them a strong option for companies that need improved output without overbuilding the line.

Efficient automation for steady production demands Standard Tray / Case Former

Fully automatic medium duty case and tray forming systems are designed for operations that need a dependable balance of speed, consistency, and production efficiency. These machines automatically form corrugated cases and trays with minimal operator input, helping packaging lines run more smoothly while improving throughput. They are well suited for facilities with regular production volumes that want stronger automation without moving into the heaviest duty equipment category.

These systems can be customized for specific production requirements, layouts, and packaging styles, helping manufacturers get a solution that fits the way their line actually runs.

Built for demanding production environments Customized Tray / Case Former

Full automatic heavy duty case and tray forming equipment is designed for higher output operations where durability, reliability, and continuous performance are critical. These systems are built to handle demanding packaging environments and longer production runs while maintaining consistent case and tray quality. They are a strong fit for manufacturers that require robust equipment to support fast paced lines, larger volumes, and more demanding packaging applications.

For more complex operations, Klippenstein can customize heavy duty forming solutions to support application specific requirements, helping customers improve long term performance, line integration, and overall production efficiency.

Configured to match your operation Customization and Available Options

Every forming solution we deliver is designed to integrate cleanly into your packaging line while supporting long term performance and future growth. From semi automatic machines to fully automatic heavy duty systems, Klippenstein focuses on building reliable equipment that performs in real production environments.

If you are planning a new packaging line or upgrading forming equipment, our team can help you select and configure the right case and tray forming solution for your operation.

^

High speed configurations

Designed for operations that need faster throughput and more efficient case or tray forming at higher production volumes.

^

Stainless steel construction

A durable option for environments that need cleaner surfaces, stronger corrosion resistance, and long term equipment reliability.
^

Casters for mobility

Makes it easier to reposition equipment when flexibility, line adjustments, or plant layout changes are needed.
^

480V / 3 Phase electrical options

Available power configurations to better match plant requirements and support integration into existing production environments.
^

Spare parts packages

Helps reduce downtime by keeping commonly needed replacement parts on hand for faster service and maintenance.
^

On site setup and operator training

Supports a smoother startup process by helping your team install, understand, and run the equipment with more confidence.